PRESENTMENT OF THE WORKSHOP

 

 

 

 

 

Quality Requirements connected with Weldings

according to EN ISO 3834-2

 

 

 

We confirm the trueness of the given data

 

 

 

 

 

Bátonyterenye, on the 26th April 2013

 

 

 

 

Gábor Szeifert

Managing Director

 

 

 

 

 

THE MANUFACTURER

 

 

Designation:

                                               Mátrafűtőber Épületgépészeti Kft.

 

Address:                                H-3070 Bátonyterenye , Orgona út 1-3

                                               Phone: 36-32-353 766

                                               Fax:                 36-32-353-774

                                               E-mail:             info@matrafutober.hu

 

Site:                                       H-3070 Bátonyterenye , Orgona út 1-3

 

 

 

The story of the Company

 

 

Foundation of the FŰTŐBER Company:                                            1967

 

 

FŰTŐBER Building Mechanical Engineering Ltd                                 1992

 

 

Privatisation                                                                                        1997

 

 

MÁTRAFŰTŐBER  Steelconstructions Ltd                                       2001

 

 

MÁTRAFŰTŐBER Building Mechanical Engineering Ltd                   2003

Personal status:

 

                                                           

 

CEO:                                                                         Gábor Szeifert

 

Chief of Quality Control                                              Gábor Szikora

 

Welding Responsible                                                   Tamás Jóság

                                                                                 

                                                                                  Welding Engineer ( IWE, EWE )

 

Welding Commissioner                                               József Zsolt Hegyi

                                                                                 

                                                                                  Welding Engineer ( IWE, EWE )

 

                                                                             

                                                                                 

 

Activities

 

Tank manufacturing

 

                                   Storage tanks for dangeruos liquids and melts

                                   Pressure tanks

                                   Water tanks

                                   Silos

                                   Heat-exchangers

 

Manufacturing of metal-chimnies

 

Manufacturing of building equipments

                                   Ventilating fans

                                   Heating fans

                                   Hot water equipments

                                   Heat exchangers

 

Manufacturing of Individual  Steelconstruktions

                                   Fan casings

                                   Silencers

                                   Waste flue-gas pipes

                                   Industrial furnaces

 

 

 

Personals

 

 

Total number of employees:                                         106

 

Hereof in organisation and scheduling                             21

 

Number of qualified welders                                          25

     

Workshop buildings and premises

 

 

Total ground area                                                                                           70.000 m2

 

Total workshop area                                                                                        8.630 m2

 

Work-hall with lifting capacity                                                                           6.000 m2

 

Total area of store-sites                                                                                    2.436 m2

 

Closed and roofed store-rooms                                                                        1.236 m2

 

Loading area with railway-connection and lifting capacity (10 tons)                    1.000 m2

 

Bridge-cranes   5-12 t:                                                                                               6

 

Turning cranes 0,5 t                                                                                                   2

 

 

 

Store rooms

 

Position

Description

Surface (m2)

Height (m)

Way of Storage

1.

Storage-room for Finished Products

648

6

Beton floor

2.

Storage-room for Spare parts

320

4

480 m2 shelfsurfaces 160 m2 beton-floor

3.

Storage-room for packing material

200

4

300 m2 shelfsurfaces, 100 m2 beton floor

4.

Storage-room for  Fuels and Lubricants

40

4

Barrel Storage with 1200 liter rescue basin,   15 m2 shelfsurface

5.

Storage-room for gas-bottles

28

4

Bottle fixing devices, on spark untinged floor ( 20m2 )

6.

Strorage in open air

1200

-

Beton covered with storage-racks for steel canes (6 pieces)

 

 

Lifting devices

 

Position

Description

Loadability (kg)

Lifting height (m)

Essential measurements

1.

Open air crane track with railroad

10000

6.5

Lenght: 120 m

Span: 22,5 m

 

2.

1   Running crane in workhall

12500

6.5

Span: 16,5 m

3.

4   Running crane in workhall

5000

6.5

Span: 16,5 m

4.

2   Turning crane

500

3

Console length 5 m

5.

1 DEMAG crane

1000

3

Runway length: 24 m

 

Machinery with importance

 

Scum-removal , surface- claening

 

Position

Description

 

Essentials

1.

Scattering-wheel anti-scum equipment for sheets and rod-irons before use

 

Let through capacity : 2500 mm x 800 mm ; speed: 0.5-1,5 m/min

2.

Compressed air blasting workshop

Ground surface: 18m x 9 m,

Height: 5 m

With truck-car

3.

Back- flow welding- seam cleaner equipment

 

 

4.

Tank insulation workshop with air- ventilation

Ground surface: ≈ 160 m2, with tank turning equipment, and compressed air strew device

 

 

 

 

Machinery for plate-shaping

 

Position

Description

 

Essentials

1.

Plate-edge plane

Working length: 6000 mm

Cutting speed: 14-28 m/ min

Max. trimmings section 50 mm

2.

Plate-roller

Working broadness: 3000 mm

Working thickness:      16 mm

3.

Plate-roller

Working broadness: 2000 mm

Working thickness:      20 mm

4.

Plate-roller

Working broadness: 2000 mm

Working thickness:      8 mm

5.

Plate-roller

Working broadness: 2000 mm

Working thickness:      5 mm

6.

Plate- trimmer

Working broadness: 2500 mm

Working thickness:      16 mm

7.

Plate- trimmer

Working broadness: 2500 mm

Working thickness:      4 mm

8.

Plate- trimmer

Working broadness: 2500 mm

Working thickness:      3 mm

9.

Band-saw machine

Max. cutting diameter: 400 mm

10.

CNC Flame- and plasma cutting machine

Cutting thickness:

  • Flame-cutting: 150 mm
  • Plasma           :   20 mm

11.

Edge-bending machine

Working lenght:       2000 mm

Press-power:    100 tons

 

Special cutting machinery

 

Position

Description

 

Essentials

1.

Carussel turning machines 2 pieces

Max. diameter: 1400 mm

Horizontal rigger weight: 4000 kg

 

 

Welding equipments

 

Small tank workshop

 

Position

Description

 

Essentials

1.

Shielded gas metal arc welding equipments

15 pieces

 

Amperage: 200-500 A

2.

Welding rectifier equipments 4 pieces

 

Amperage: 200-450 A

3.

Welding dynamos

 

Amperage: 100-500 A

4.

Flux powder welding equipment 1 piece

 

Amperage: 300 A

5.

All-purpose welding equipments 3 pieces

(135,141,111)

 

Amperage: 320-400 A

6.

Rotator   7 pieces

Horizontal:   4 pieces

Tilting table: 3 pieces

 

Hearth water-pocket workshop

 

Position

Description

Essentials

1.

Shielded gas metal arc welding equipments

5 pieces

 

Amperage: 200-500 A

2.

Welding rectifier equipments 2 pieces

 

Amperage: 200-500 A

3.

AWI Equipment 1 piece

 

Amperage:    160 A

 

Big Tank Workshop

 

Position

Description

Essentials

1.

Shielded gas metal arc welding equipments

9 pieces

 

Amperage: 200-500 A

2.

Welding rectifier equipment 1 piece

 

 

Amperage:  350 A

3.

Welding dynamos 3 pieces

 

Amperage: 100-500 A

4.

Flux powder welding equipment 2 pieces

 

Amperage:  1000 A

5.

Manual plasma equipment 1 piece

 

Amperage:  100 A

6.

Rotator   6 pieces

 

Horizontal

7.

All-purpose welding equipments 3 pieces

(135,141,111)

 

Amperage:   320 A

 

Air technique workshop

 

Position

Description

Essentials

1.

Shielded gas metal arc welding equipments

5 pieces

 

Amperage:  200-500 A

 

2.

Welding rectifier equipment 1 pc

Amperage:  350 A

 

3.

Welding dynamos 4 pieces

 

Amperage:  100- 500 A

 

4.

AWI equipment 1 pc

Amperage:  300 A

 

5.

Rotator   2 pieces

 

Tilting table

6.

Resistance welding equipments 2 pcs

Spot-welder 1 pc

Line-welder

 

7.

Shielded gas metal arc line-welding equipments

1 pc

 

Amperage:  500 A

 

 

 

     

Maintenance Workshop

 

Position

Decription

Essentials

1.

Welding transformers 2 pcs

Amperage:  160 A

 

 

Testing- and measuring equipments

 

Position

Decription

 

Types

1.

Impact pendulum 1 pc

 

ÜT-1000

2.

Tensile test machine 1 pc

 

S10-1

3.

Hardness tester 1 pc

 

BM401/A

4.

Measure microscope 1 pc

 

 

5.

Ultrasonic detector 1 pc

 

Krautkamer USK 7S

6.

Ultrasonic testheads 5 pcs

K4N

MWB 70-4E

B4F

SEB4H

DA201

7.

RTG equipment 1 pc

 

MXR-201

8.

Adherence tester 1 pc

 

ELCOMETER 106

9.

Breakdown-tester 1 pc

 

PHD 1-20

10.

Paint thickness gauges 2 pcs

QUANIX 1500

ELCOMETER 456

11.

Surface profile-tester

 

ELCOMETER 223

12.

Temperature- and dew point tester 1 pc

 

DEW CHECK

13.

Pressure-testers

 

0-1 bar, 0-2,5 bar, 0-4 bar, 0-25 bar

 

 

 

Prepared by:                                                                           Gábor Szeifert

                                                                                               Managing Director